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Thread: Removing an extended range fuel tank

  1. #11
    Senior Member
    Join Date
    Mar 2016
    Location
    Idaho
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    395

    Default Re: Removing an extended range fuel tank

    Thanks for the update. Good analysis/reasoning and solution. Agree with the proposed fix. Let us know how your first flights are after completion and enjoy the plane.
    Dan Arnold
    KEUL

  2. #12
    Senior Member jmorrical's Avatar
    Join Date
    Aug 2014
    Location
    The Woodlands, TX
    Posts
    205

    Default Re: Removing an extended range fuel tank

    As promised I have an update on the tank leak patch.

    • I cleaned the area of concern with acetone.
    • Scuffed with maroon Scotch Brit pad.
    • Carefully (read carefully) set the shop vac hose into the tank fill to give a little vacuum that might help Loctite 290 wick into what I have come to call pin hole porosities in the weld.
    • Slowly made several applications of Loctite 290 (Green) allowing it to cure for 24 hours.
    • Applied JB Weld - Original Cold Weld over the area.
    • Allowed 24 hours to cure.
    • Filled tank and I'll check for what I hope is no leak tomorrow.



    IMG_0016.jpg

    IMG_0009.jpg

    IMG_7219.jpg

    This is my patch that did stop the leak. This photo is upside down. Can't edit my iPhone photos correctly for some reason.
    Last edited by jmorrical; 10-03-2023 at 04:33 PM.
    Jim Morrical

  3. #13
    Senior Member
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    Mar 2016
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    Idaho
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    395

    Default Re: Removing an extended range fuel tank

    Sounds like a solid plan. Thanks for the update.
    Dan Arnold
    KEUL

  4. #14
    Senior Member jmorrical's Avatar
    Join Date
    Aug 2014
    Location
    The Woodlands, TX
    Posts
    205

    Default Re: Removing an extended range fuel tank

    Expedient repair strategy is holding well. Dry with no leak. Completed 10 hours of flying in Phase I. Just finished the first oil change. Fly on!
    Jim Morrical

  5. #15
    Senior Member
    Join Date
    Mar 2016
    Location
    Idaho
    Posts
    395

    Default Re: Removing an extended range fuel tank

    Great news! Add the repair to your Condition Inspection Check List, and obviously keep an eye on the repair.

    Enjoy the ride and fly on!
    Dan Arnold
    KEUL

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