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Thread: Continued Operational Safety of S-LSA aircraft-Major Repair/Alteration Authorization

  1. #1
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    Default Continued Operational Safety of S-LSA aircraft-Major Repair/Alteration Authorization

    In the world of LSA if an owner wants to modify his/her SLSA aircraft then the aircraft manufacturer must approve the mod. As our fleet grows and an increasing number of our owners want to make mods or equipment substitutions to their aircraft the workload in processing these requests becomes considerable. We would therefore like to apprise our owners of our position on this issue as follows.
    Major Repair/Alteration Authorization

    We know that you have all diligently read your aircraft’s Pilot Operating Handbook but we are certain that you will not object to being reminded that the introduction states that, “The airplane must be maintained in accordance with consensus standard ASTM F 2295 Standard Practice for Continued Operational Safety Monitoring of a Light Sport Aircraft. Please note that this standard describes the responsibilities of the Owner/Operator.”

    We thought that it would be useful for you if we distilled what this means in practice. By the way, the standard can be purchased from ASTM: http://www.astm.org/Standards/F2295.htm.

    Operation of an S-LSA aircraft is different from a normal general aviation aircraft (what we would call a Part 23 airplane). In the S-LSA world, Cub Crafters, is obliged to control the design and ensure that it meets the requirement of the ASTM design standard (ASTM F2245). There are important differences when it comes to making major repairs or alterations to S-LSA aircraft. In the Part 23 world, a major alteration or repair is approved with a form 337 or an STC. Mechanics are trained to follow these procedures and there are guidelines that tell the mechanic how to distinguish between major and minor alterations and repairs. The procedures in the S-LSA world are different. The airplane’s maintenance manual describes the repairs and alterations that may be done on the field and gives the qualifications of the mechanics who are authorized to perform them. For any other work, the owner must obtain a “Major Repair/Alteration Authorization” (MRA) from Cub Crafters. For that there is an MRA form that resembles a 337.

    To put the previous paragraph more simply, a major repair or alteration can be done on an S-LSA if it is described in the maintenance manual. Otherwise, you must obtain an MRA from Cub Crafters.

    For Cub Crafters to support major repairs and alterations involves having appropriate infrastructure. As you will appreciate, this implies significant resources and expenses. Therefore, we have had to develop policies and procedures to ensure a timely flow of work and in certain instances, recovery of costs.

    Any kit shipped that is part of a service bulletin or service instruction will be shipped with an MRA. The cost of the MRA will be included in the price of the kit. If an MRA is needed to support warranty, an MRA will be issued at no cost. In all other cases, there will be a charge at a rate of $95.00 per hour. We will do our best to estimate the time required to complete an MRA, but given the variety and complexity of these jobs, we must charge actual time.

    The MRA is specific to the aircraft being modified. A sample is posted on our website. Once the work has been completed the original must be returned to Cub Crafters.

    You will notice that these instructions are specific to S-LSA aircraft. Owners of E-LSA aircraft are legally responsible for ensuring the continued airworthiness of their aircraft, Cub Crafters has no legal responsibility for E-LSA aircraft though our normal warranty applies and we will certainly provide guidance with unmodified aircraft in the normal manner.

    Last edited by eric.leaver; 07-05-2012 at 02:36 PM.

  2. #2
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    Angry Re: Continued Operational Safety of S-LSA aircraft-Major Repair/Alteration Authorizat

    Deleted
    Last edited by seastar; 07-02-2012 at 05:11 AM.

  3. #3
    Senior Member randylervold's Avatar
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    Default Re: Continued Operational Safety of S-LSA aircraft-Major Repair/Alteration Authorizat

    Bill, no mindset change at all. Eric is doing a very thorough job over time of ensuring that we are compliant with all applicable FAA and ASTM regulations. There is a crackdown coming and we want to make sure we have our ducks in a row. Also, with our fleet growing we need to provide for the workload management of customer modification requests so his post was meant to be informative to our owners.

    The ASTM world is very different than Part 23, in essence the manufacturer is legally obliged to function as the FAA. This is not widely understood among LSA manufacturers but over time it will need to be. That's why IMHO there will be an inevitable shakeout of aircraft manufacturers -- many of these small LSA manufacturers simply don't have the engineering and support that is actually required. Eventually this will be discovered and they will no longer be allowed to market aircraft.
    Randy Lervold

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    Default Re: Continued Operational Safety of S-LSA aircraft-Major Repair/Alteration Authorizat

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    Last edited by seastar; 07-02-2012 at 05:12 AM.

  5. #5
    Member rlinford's Avatar
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    Default Re: Continued Operational Safety of S-LSA aircraft-Major Repair/Alteration Authorizat

    Randy, you must be clairvoyant, I just read this article on the FAA clamping down on LSA manufacturers.

    http://www.businessweek.com/news/201...-evading-rules

    I guess I wont swear at Mitch anymore as I'm trying to remove those &$!@#$!! stickers your QC guys put on all the parts. (PS Thanks for making a quality product that complys with the regs, I'm sure this wont be an issue for CC.)
    Last edited by rlinford; 06-29-2012 at 03:12 PM. Reason: Bad Link

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